Kinetix 7000 Selection Guide
The Allen-Bradley Kinetix 7000 is a powerful servo drive created by Rockwell Automation, particularly for industrial usage. A servo drive system is the best option to bring the advantages of Integral Motion to higher power usage. It provides high-power motion functions with the benefits of Combined Architecture and exceptional simplicity in use. Few devices in industrial automation are as exciting and revolutionary as the Kinetix 7000, which has complete control over drives.
It provides excellent compatibility with other drives, particularly the well-known (MSD) multi-axis (covers modular and single-axis) servo drives, as a component of the Kinetix Integrated Motion system. Along with spectacular and economical functionality, it also offers time savings, versatility, and simplicity of usage.
Utilizing Allen-Bradley Logix technologies to allow the adoption of motion, sequence, and processing control is one of the Kinetix 7000's numerous advantages and accessible features. Different automated systems need multiple controls and software packs; however, Logix is wholly integrated, and all these tasks are handled by one controller and software program.
The Kinetix 7000 offers a versatile solution for various motion control applications and power requirements. It is suitable for industries such as metals, converting, paper, printing, and packaging. This single architecture can fulfill the needs of even the most powerful of applications. It's no surprise that tech enthusiasts are eager to install it in their variable drives, given its modern features like integrated motion, power range, scalability, common user experience, motor flexibility, and safety.
Features of the Kinetix 7000 Product Series
The Rockwell Automation Kinetix 7000 is an outstanding performance servo drive that has a variety of innovative features to assist in optimizing machine performance and saving maintenance costs. The Kinetix 7000 is intended to fulfill the demands of practically any machine, with integrated motion capabilities, quality construction, power range and scalability, common user experience, and sophisticated safety features. Because it can accommodate asynchronous and synchronous motors, it is a flexible option for various applications in the industry. Whether you're building a new machine or upgrading an old one, the Kinetix 7000 is a strong and dependable option that may assist in boosting production and efficiency. The Kinetix 7000 comes with several essential features, such as:
1. Servo System
One kind of automated system of control is the servo system. It is used to regulate the angle of rotation (or motion) of the operated item to ensure it can automatically, constantly, and correctly enter the input instruction again. It often maintains the control system's current state by providing feedback, while open-loop control may be utilized in rare instances.
2. GuardMotion in the Kinetix 7000 Series
Ensuring the safety of workers and equipment on the factory floor is of utmost importance. The efficiency of machines is also a crucial factor. In the past, it was a challenge to achieve a balance between the two. However, safety mechanism of Kinetix 7000 Integrated Motion, machine manufacturers and users may now benefit from excellent servo drives. It not only offers employee protection but also enhances the machine's efficiency.
The Allen-Bradley Kinetix 7000 servo drive is intended to meet the most stringent quality, performance, lifecycle expense, and total productivity of machine criteria. Furthermore, the novel safe-off functionality included in this drive has the potential to boost productivity by enabling manufacturers and producers of machinery to create machine options that guarantee both safety and optimal machine operation. Machine cleaning, setting up, jam removal, and other common maintenance operations that traditionally needed power-down states may now be completed with a modern safe-off feature without turning off the whole machine. The output of the drive is safely turned off to eradicate motor torque, guaranteeing safety and optimum machine efficiency. Customers benefit from quicker machine restarts and minimizing interruption as a consequence.
Additionally, there are protection systems that make it easier to employ the safe-off feature for multi-axis applications. These solutions cut down on wiring, annoying trips, and troubleshooting of the safety system. The controller's auto diagnostic and safety circuit condition information is accessible and available for client usage. Kinetix 7000 Integrated Motion makes the work easier by offering real system integration.
The TUV has validated the Kinetix 7000 integrated safety system as meeting EN-954-1 Category 3 and IEC-61508 SIL 3 standards.
3. Integrated Motion
The Kinetix 7000 has integrated motion capabilities. It allows it to reap the full advantages of Integrated Motion using a built-in motion control device. This function saves both time and cash throughout the machine's lifecycle. It also reduces machine maintenance and operation. These integrated motion features also allow for precise and accurate management of complicated motion profiles, which leads to increased efficiency and productivity.
4. Quality
The Kinetix 7000 has superior performance, which relies on a determined, successful, and reliable product layout. It is based on two well-established foundations. Its power structure and control structure.
5. Scalability and Power Range
The Kinetix 7000 is a powerful and scalable servo drive that can be tailored to practically any machine. With total power acceptance up to 150 kW, the Kinetix 7000 provides diverse power options, making choosing a solution that meets your individual requirements simple. Its scalability and versatility imply that you may use a single solution to satisfy all your needs, simplifying your setup and lowering your expenditures.
6. Commonality in User Experience
The Kinetix 7000 is a robust, user-friendly servo drive offering a common user experience. It uses the same status codes, feedback wires, Input & Output, and safety connections as the Kinetix 6000, creating a consistent user interface for the entire drive family, up to 150 kW. This makes it easy to learn and use, as users only need to know the interface once and can then apply their knowledge across multiple drives. It speeds up setup and simplifies maintenance. The Common User experience also makes upgrading from the Kinetix 6000 to the Kinetix 7000 a breeze, as users can utilize their current knowledge and expertise to get familiar with the new drive quickly.
7. Safety
Rockwell Automation's Kinetix 7000 is a TUV-certified safety-featured servo drive. GuardMotion has a safe-off capability that helps customers restart the machines quicker and decreases disruption in the case of unscheduled repair. This safe-off function reduces the torque of the motor to stop the machine while keeping the power supply turned on and enables the maintenance personnel to maintain the machine, remove a jam, or change a part. It also allows them to start the machine 20% quicker than if the electricity supply had to be recharged, which helps to increase machine availability. It implies increased production for your equipment and also safety.
8. Motor Versatility
The Kinetix 7000's motor versatility refers to its ability to accommodate both permanent magnet (synchronous) and induction (asynchronous) motors. Permanent magnet motors are often employed in applications with exceptional performance where speed and torque are crucial, while induction motors are more commonly utilized in general use only. So, the machine operators may use the same drive for several motor types, facilitating setup and lowering expenses. The Kinetix 7000 delivers a versatile and adaptable solution that can be adapted to a wide variety of industrial applications by supporting both kinds of motors. This also implies that customers may swap between motor types without changing their drive, making it simpler to replace or reconfigure equipment as required.
9. Environmental Specifications of the Kinetix 7000 Series
To function properly, the Kinetix 7000 must be kept within specific temperature limits, with an operational range from 0 to 50°C and a storing temperature range of -40 to +70°C, as stated in the environmental specifications. The RH range is 5% to 95% in non-condensing. The drive can operate up to an altitude of 1000 meters (3281 feet) and 3000 meters (9843 feet) with derating. Vibration tolerance is 5 to 55Hz at 0.35-millimeter double amplitude, displacement continuous, and 55 to 500Hz at 2.0g peak acceleration. Shock resistance has a duration of the half-sine pulse is 11 ms, and it weighs 15 grams.
Choosing the Right Kinetix 7000 Servo Drive
1. Product Selection
The Kinetix 7000 drive comes in different series, having a specific catalog number with varying power outputs and continuous output capacities. The table lists the catalog numbers and their corresponding specifications, including voltage, power, and continuous output in amperes. Each series is designed for specific applications with different power requirements.
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Catalog Number: 2099-BM06-S
- Current: 40 Amperes
- Power: 22 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM07-S
- Current: 52 Amperes
- Power: 30 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM08-S
- Current: 65 Amperes
- Power: 37 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM09-S
- Current: 96 Amperes
- Power: 56 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM10-S
- Current: 125 Amperes
- Power: 75 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM11-S
- Current: 180 Amperes
- Power: 112 Kilowatts
- Voltage: 460 Volts
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Catalog Number: 2099-BM12-S
- Current: 248 Amperes
- Power: 149 Kilowatts
- Voltage: 460 Volts
2. Enclosure Selection
The Enclosure Selection of Kinetix 7000 involves sizing an enclosure for the Two-axis Kinetix 7000 Servo Drive System and ControlLogix chassis and modules. Programming software is used to determine heat dissipation in the enclosure by combining heat loss statistics from other inner enclosure equipment inside the enclosure. Once the calculation is done, the minimal enclosure dimension is determined. Certain software also helps search for an appropriate Kinetix 7000 drive solution that meets the needs. Enclosure manufacturers can assist with the best fit and possible cooling methods.
3. Weight Specification
Kinetix 7000 comes with different weight options, which can also be considered according to requirements.
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Drive Catalog Numbers: 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S
- Approximate Weight: 18.55 kilograms
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Drive Catalog Numbers: 2099-BM09-S and 2099-BM10-S
- Approximate Weight: 37.2 kilograms
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Drive Catalog Numbers: 2099-BM11-S and 2099-BM12-S
- Approximate Weight: 71.4 kilograms
Conclusion
Selecting an appropriate drive system might be difficult, but with this selection guide, you can narrow your search and make a smart choice. The Kinetix 7000 is a servo drive system that is ideal for bringing the benefits of Integral Motion to increased power utilization. It offers high-power motion functions with the benefits of Integrated Architecture and remarkable ease of use. Kinetix 7000 has GuardMotion, which has a novel safe-off functionality. It has the potential to boost productivity by enabling manufacturers to create machine options that guarantee both safety and optimal machine operation. Machine cleaning, setting up, jam removal, and other common maintenance operations may now be finalized with modern safe-off features without turning off the whole machine.
The Kinetix 7000 is a servo drive system that comes with multiple product series, which is further helpful in selecting the right product. It provides various power, weight, and enclosure options, as well as high environmental specifications. With this selection's extensive analysis and professional suggestions, you can make an informed decision and pick the best drive system for your requirements. With this selection guide, you may be certain that you're investing wisely in a high-quality, dependable product.