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Allen Bradley - Drives

Kinetix 5500

Kinetix 5500 Selection Guide

Allen-Bradley's Kinetix 5500 servo drives are an innovative solution designed to provide exceptional performance and flexibility to businesses. Equipped with a Kinetix VP low-inertia servo motor and single-cable technology, this servo drive offers a superior value proposition by reducing design time. Motion applications can be easily managed on a unified control platform using a streamlined wiring system, resulting in simplified operations and time savings using a single network.

Running on EtherNet/IP, it delivers a cost-effective solution that boosts power density and efficiency. Safety is ensured through an integrated safety feature and connectivity to SIL 3 safety controllers. Boasting a minimized size and maximized savings, the Kinetix 5500 servo drive is prepared to revolutionize the system's motion control operations.

Features of Kinetix 5500 Drives

  • Advanced Feedback Technology: The Kinetix 5500 is a high-performance servo drive system designed for use in industrial environments. It features a compact design and a range of power options, up to 55 kW, which makes it suitable for different motor sizes and loads. The system's dual-axis architecture enables it to control two servo motors with a single drive, reducing system costs and complexity. It supports various feedback devices, including SFD sensors and absolute and incremental resolvers or encoders, providing high-precision position feedback to the drive. 
  • Seamless Integration with Kinetix 5500's Communication Interfaces: The Kinetix 5500 also includes advanced control features such as adaptive filtering, electronic gearing, and servo autotuning, which reduce settling times and optimize servo performance. It has a range of communication interfaces, including SERCOS III, DeviceNet, ControlNet, and EtherNet/IP, for seamless integration with Allen Bradley and third-party automation systems. The Kinetix 5500 is programmed using Studio 5000 software, providing a unified environment for configuring, monitoring, and programming the drive and its associated motion control components. 
  • Versatile power connectivity: The Kinetix 5500 servo drive system incorporates the innovative Kinetix 2090 single cable technology, allowing for enhanced power connectivity. This innovative technology integrates feedback, power, and brake conductors into a single cable, reducing cable clutter and making it a convenient option for motion control applications with various multi-axis bus-sharing configurations.
  • High safety standards: Safety is a primary concern for any industry and the Kinetix 5500 servo drive system takes this seriously. Through a TÜV Rheinland-certified safe torque-off control, it is guaranteed that stringent safety requirements are met to ensure the protection of workers and equipment. With EtherNet/IP network, the Kinetix 5500 servo drive merges motion and security together, resulting in an exceedingly secure system. The Kinetix VP motor winding and broad AC input voltage range options enable optimal system measurements while smoothing the process to limit the chances of element mismatch. This system provides businesses with a secure environment that optimizes system efficiency while still minimizing system size.
  • Energy Management Features: In addition to the features already mentioned, the Kinetix 5500 Servo Drive is also equipped with a (Bulletin 2097) shunt resistor and a (Bulletin 2198) capacitor module. These two components work together to manage energy absorption during operation effectively. The shunt resistor provides a means for dissipating excess energy, while the capacitor module offers a buffer for energy storage and supply when needed.
  • Real-time performance monitoring: The Kinetix 5500 Servo Drive is designed for instantaneous performance monitoring. Its compatibility with digital feedback devices (DSL) gives the control circuitry precise data on the motor’s functioning. This feature is essential for efficient servo drive performance and any issues that arise can be quickly spotted and remedied. Moreover, it has support for open-loop frequency control of induction motors, enabling them to function optimally across multiple motion control tasks.

Efficient Motion Control

Offering an adaptive and effective motion control option, the Kinetix 5500 servo drive is tailored to complicated projects in sectors like material loading and unloading, transforming, and covering. With up to 6 axes capabilities, this servo drive is adaptable and supported by Rockwell Software Studio 5000. The Kinetix VPL motors use smart-cable technology, allowing for simplified installation and improved system performance. With optimized windings for energy efficiency and real-time motor performance feedback, the Kinetix 5500 is a reliable and cost-effective solution for demanding applications where uptime is critical.

Businesses in need of complex equipment within shorter design cycles and reduced costs can take advantage of the advanced capabilities of the Kinetix 5500. With integrated motion control on EtherNet/IP, simplified cabling, and increased system reliability, the Kinetix 5500 is a top-tier option for companies seeking a dependable motor control solution. With its adaptability and advanced features, this servo drive can help businesses stay competitive in today’s fast-paced market.

Components of Kinetix 5500 Drives

Boasting the most advanced motion control technology available, the Kinetix 5500 drive system offers a complete, sophisticated solution for peak performance. The system comprises a set of essential components, including servo drives, motors, and actuators, and offers optional components that can enhance its performance even further.

The servo drives, which are the heart of the system, come in two models:

  • The 2198-Hxxx-ERS2.
  • The 2198-Hxxx-ERS.

Both models come with the feedback connector kit 2198-KITCON-DSL, which allows for precise and reliable feedback communication. Along with the servo drives, the system requires various:

  • Kinetix VP rotary motors
  • Kinetix VP linear actuator
  • Kinetix MP linear actuators
  • Rotary engines
  • Kinetix LDAT linear thrusters

For optimal operation of Kinetix 5500 servo system components, businesses must employ specific converter kits and feedback wires. These specialized parts are necessary to ensure optimal performance and precision in motion control applications.

Other necessary components include:

  • A 24V power supply
  • Ethernet network and motor cables
  • A shared-bus connection system
  • A Hiperface-to-DSL feedback converter kit

Optional components such as AC line filters, shunt resistors, capacitor modules, and encoder output modules can be incorporated into the system. These supplementary parts can the increase efficiency, precision, and overall effectiveness of the motion control system.

The Kinetix 5500 servo drive system boasts multiple innovative components, including its shared-bus connection setup, allowing for an adjustable arrangement and efficient utilization of resources.

Additionally, the Kinetix 5500 can be combined with 460V Hiperface feedback MP-Series motors and actuators for enhanced motion control purposes. This compatibility broadens the system’s capabilities and opens a wider range of possibilities for motion control.

To make installation easier, an adjustable mounting bracket is available that fits all Kinetix 5500 frame sizes and attaches directly to the drive’s DSL feedback port.

Standard Communication Configurations

The Kinetix 5500 drives are highly versatile and can support different Ethernet topologies, including:

  • Star configuration
  • Linear Configuration
  • Ring Configuration.

They can also be integrated with a CompactLogix 5370 controller to provide advanced Integrated Motion functionality over an EtherNet/IP network.

In the star topology, each device connects directly to a switch, and the dual ports of Kinetix 5500 drives work independently to ensure other devices remain operational if one device fails.

The linear topology configuration connects all devices in a straight line, and communication is lost if a device becomes disconnected from all downstream devices. For devices lacking dual ports, the 1783-ETAP module or attachment needs to be affixed to the conclusion of the line.

The ring topology creates a loop connecting all devices. Even if one device is disconnected, communication can continue as long as there is a DLR supervisor device (such as the Bulletin 1783 ETAP). Devices without double ports can use the 1783-ETAP module.

Kinetix 5500 with Unified Safety

The Kinetix 5500 drives offer two different approaches for implementing safe torque-off (STO): one through physical wiring, and another via EtherNet/IP network. The 2198-Hxxx-ERS drives need an STO connector for both external safety device wiring, as well as hardwired safety connections between the drives.

In an integrated safety configuration, the STO command is sent out by a Compact GuardLogix 5370 or 5570 safety controller through the EtherNet or IP network, then executed by the 2198-Hxxx-ERS2 drives. If Motion and Safety connections are both in use, a single GuardLogix safety controller must be employed.

Various Kinetix 5500 Drives

2198-CAPMOD-1300

In situations where the built-in shunt module of a Kinetix 5500 device is insufficient, the 2198-CAPMOD-1300 capacitor module from Allen-Bradley/Rockwell Automation can provide additional capacitance of up to 1360 uF. It is worth mentioning that this module is unsuitable for drive setups that solely use AC power.

This module can be placed on the far-right side or set up in a Zero Stacking configuration and is suitable for all 200-400V class drive systems. For optimal grounding, a braided ground strap or a 12 AWG copper wire must be utilized to link the module to a bonded cabinet ground bus.

2198-H003-ERS

The Allen-Bradley 2198-H003-ERS, known as the Kinetix 5500 Drive, offers ease of use when it comes to motion system design, performance, and maintenance. With its compact form, it cuts down on the device’s footprint and provides easy installation with only a single cable connection. It offers support for both DLR and line topologies and dual Ethernet ports.

The drive allows for versatile utilization through its three different input voltages, a constant output current of 1.4 Amperes, and an assortment of terminals segregated by their functions. The built-in hardwired STO system has certification of ISO 13849-1 PLd or SIL2.

The drive provides double Ethernet interfaces that cover both Device Level Ring or Linear topology and connection with ControlLogix or CompactLogix controllers. The digital feedback feature gives access to real-time information and can configure multi-axis applications. It can handle both induction and servo motors, and non-flex and flex wires enhance optimization.

2198-H008-ERS

The Allen-Bradley Kinetix 5000 series 2198-H008-ERS drive can power a variety of input supply voltages. This provides a steady output of power and current relative to the voltage. There are recommended components for different applications, and it also can include a Safe Torque Off (STO) feature. It can be operated as an individual unit or part of a multi-axis system, as well as having the option to connect an external temperature sensor for motor overload protection. The length of cables connected to the module has some restrictions, and various accessories are available for the Kinetix 5500 drive series.

2198-H015-ERS

Allen-Bradley presents the Kinetix 5500 series that boasts the 2198-H015-ERS servo drive that can be utilized with both servo and induction motors. The drive includes built-in safety and motion control functions that use Ethernet I/P. The module has dual Ethernet communication interfaces that can support both linear and ring topologies. It can operate with various input supply voltage ranges and has a short-circuit current rating of 200,000 A symmetrical. 

The drive is entirely hardwired for Safety and includes a feedback device to provide real-time information about the system's health and status. The 2198-H015-ERS is a compact device that is easy to set up in small factory locations. It weighs only 5 pounds and includes a controller, motor, drive, and feedback system. The drive has a cost-effective design that consumes less power than other servo motor drives.

2198-H025-ERS

The 2198-H025-ERS is a servo drive utilized for controlling motion and position. It is included in Allen-Bradley’s Kinetix 5500 EtherNet or I/P drive product family, part of the 2198 catalogs. This drive has contemporary connectivity and control capabilities and is fully compatible with CompactLogix, GuardLogix, and ControlLogix controller platforms.

The 2198-H025-ERS includes inherent safe torque-off (STO) functionality, dual-port connectivity, and supports cascading of parallel input ends to adjacent drives. The module is compact and comes equipped with various connectors and wiring plug connectors, including digital inputs (IOD), safe torque-off (STO), motor power connectors, and motor brake (BC).

Designed for both grounded and ungrounded power configurations, the 2198-H025-ERS can operate in corner-grounded, ungrounded, and impedance-grounded environments when grounding screws are removed.

2198-H040-ERS

The Allen-Bradley 2198-H040-ERS servo drive is an Ethernet I/P drive that can accurately control the motion and position of both servo and induction motors. It can operate in environments with a relative humidity range of 5-95%. It has a compressed size that allows it to be placed directly on an inner enclosure panel. The drive is protected from harmful particles or objects by an IP20 protection rating.

Furthermore, the 2198-H040-ERS features a built-in hardwired safe torque-off function that requires an STO connector for external device connections and allows cascading safety connections between multiple drives. The safe torque-off function reacts quickly, shutting down the power-transistor control signals within 12 milliseconds when the drive receives a monitored digital input. This feature has a low failure rate and helps to prevent accidents.

2198-H070-ERS

The Allen-Bradley 2198-H070-ERS servo drive is a flexible servo drive with superior motion control and safety features. This servo drive provides several motion control choices, including point-to-point positioning, gearing, and camming. It also has a one-of-a-kind Load Observer function that automatically changes the machine's inertia during operation, allowing for smoother, more accurate motor control. The 2198-H070-ERS, with its Safe Torque-Off feature and ISO 13849-1 PLd/SIL 2 certification, assures that the machine will come to a safe stop in the case of an emergency.

Offering unparalleled scalability and versatility alongside top-of-the-line motion control and safety capabilities, the 2198-H070-ERS servo drive is the ideal choice for a diverse range of projects, from smaller machinery to expansive industrial systems. Benefiting from a dual Ethernet connection with support for both Device Level Ring (DLR) and linear topologies, as well as built-in safety and motion control, the drive provides powerful performance in a surprisingly small size.

Conclusion

With advanced control features, a flexible power connection, and several communication interfaces, the Kinetix 5500 servo drive from Allen-Bradley provides top-notch performance and energy savings. Not only is it a cost-effective solution, but it is also simple to incorporate into existing systems, increasing power density and efficiency.

Browse our selection of Kinetix 5500 units

AutomationStop.com's online catalog offers one of the largest selections of preowned Kinetix 5500 units in the world.

2198-H003-ERS

Part number 2198-H003-ERS is a Kinetix 5500 servo drive with a simplified design. This device is generally used to control induction motors. It helps in the maintenance of equipment and implementation by enabling motion applications. It operates on a drive nominal AC power of 240V (single phase), and 240 - 480V AC (3-phase) and has a constant output current of 1.4 Amps and a peak output current of 2.5 Amps.

2198-H008-ERS

The 2198-H008-ERS is a servo drive by Allen Bradley. It belongs to the Kinetix 5500 Ethernet I/P servo drive family. It offers a safe power-off mode, motion and safety, and a safety-only method. In addition, it also provides a simple installation process and a user-friendly interface. It runs on 2 input supply voltages with nominal voltage levels of 240V AC and 480V AC and delivers 1.5 kW and 3.2 kW power output.

2198-H008-ERS2

The 2198-H008-ERS2 is a servo drive for motors from Allen Bradley's Kinetix 5500. It can operate on single-phase as well as three-phase supply. It has a built-in Ethernet (I/P) port and is compatible with controllers using industrial software. It can use the safe torque off (STO) function and several other motor protection features for control. The unit is built into a size 1 frame. And its continuous output current rating is 3.5A (0-peak).

2198-H015-ERS

The 2198-H015-ERS is a Kinetix 5500 sequence servo drive with advanced safety and motion control features. It can use Ethernet I/P to interface with compatible devices. But its primary application is to control servo and induction motors. It offers digital feedback for proper monitoring and system performance assessment. It operates on single-phase 240V AC power and three-phase 240 to 480V AC voltage. And it has a size 2 frame. Also, it complies with UL and CE standards.

2198-H025-ERS

Allen Bradley designed the 2198-H025-ERS motion and position control drive. It is part of the Kinetix 5500 series. It features modern control and communication capabilities. This drive is operated with a supply voltage varying from 195 to 264 volts (RMS). This drive has a constant output current (RMS) of 8 amps, a peak current output of 11.3 amps, and a power output of 4 to 8.3 kilowatts relying on the input power ranges.

2198-H040-ERS

The 2198-H040-ERS is a Kinetix 5500 servo drive for industrial motors. This device is designed and manufactured by Allen Bradley/ Rockwell Automation. This drive comes in a size 2 frame and is suitable for direct panel mounting. It has a nominal voltage rating of 240 Volts (three-phase) and an input frequency of 47 to 63 Hz. Its peak output current rating is 32.5 Amperes and has a 4.0 KW ND rating.

2198-H070-ERS

Allen Bradley's part number 2198-H070-ERS is a Kinetix 5500 Ethernet I/P servo drive. It is generally used to control the rotating motion of motors, particularly servo and induction motors. This drive features safe torque-off, a digital feedback function, and a size 3 frame. Its rated power ranges from 195 to 264 Volts or 324 to 528, with a nominal AC input power of 240 and 480, respectively. It delivers an output power of 7 kW and 14.6 kW.

2198-CAPMOD-1300

Part number 2198-CAPMOD-1300 by Allen Bradley is a capacitor module. It has a capacitance of up to 1360 uF (microfarad). This unit also supports the external shunt module from the 2097 (bulletin). It supports applications that generate a significant amount of regenerative energy. This module is compatible with all 200 and 400 Volts category drive systems. It also supports zero stacking. And it can be mounted in the drive configuration's rightmost point.

2198-H003-ERS2

The 2198-H003-ERS2 is a digital servo drive designed by Allen Bradley. This equipment is available in the Kinetix 5500 series. It can also use an Ethernet/IP port. It controls the speed and torque of 3-phase induction motors. This unit has a peak current output of 2.5A. And it can be connected to a 190-598 Volts AC, 3-phase input supply voltage. The drive has a frame size of 1 and durable housing. It works properly when the temperature is between 0-50°C.

2198-H015-ERS2

The 2198-H015-ERS2 is a Kinetix 5500 digital servo by Allen Bradley/ Rockwell Automation. It can communicate directly with controllers on the Ethernet I/P network. This device has a nominal 240 voltage class and an input voltage range of 195 to 264V; root means square (RMS). This drive has a maximum output current of 32.5 amps and a constant output current of 13 (RMS). And it has a 2-pin motor feedback connector, a size 2 frame, and the ability to safely torque off.

2198-H025-ERS2

Allen Bradley's part number 2198-H025-ERS2 is a servo drive for the induction motors. It features an inbuilt Ethernet I/P slot allowing it to interface with the controllers. This device runs with a 1-phase 240 V AC nominal or 3-phase 480 V AC nominal power source. And it can provide motion and safety methods and deliver a secure power-off action. This drive has an IP20 (rated) housing. Also, it can use an internal shunt resistor.

2198-H040-ERS2

Part number 2198-H040-ERS2 belongs to the Kinetix 5500 series. It is equipped with an Ethernet I/P port to interface with controllers. It can operate with a nominal 240V or 480V AC power supply and an input current of 13.4A. It produces 4 kW or 8.4 kW of output power. Aside from that, it has a size 2 frame and an integrated shunt resistor to dissipate excess energy. Also, it can use the safe torque off (STO) function.

2198-H070-ERS2

Allen Bradley's 2198-H070-ERS2 is a Kinetix 5500 servo drive designed to address cost-effectiveness in various operations. This unit can control induction servo motors. It requires 240/480 volts AC nominal voltage to operate. It has a constant output current of 32.5 amps (0-peak) and a peak output current of 57.5 amps. And it has a size 3 frame and an inbuilt Ethernet/IP option. It can also provide overvoltage and under voltage regulations.

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