1305 AC Drive Selection Guide
The 1305 AC drive will assist you in obtaining one solution for almost all your speed control needs. It is economical and time-saving. It has simple design and control interface functionalities while setting up, integrating, and maintaining your automation system. It has a controlled drive design that enables the drives to control the speed of 3-phase and 1-phase AC induction motors in a comprehensive range of situations requiring adaptability, production, versatility, and simplicity in use. With ratings ranging from 0.37 to 4 kilowatts (0.5 to 5 HP) at 380 to 460 volts and 0.37 to 2.2 kilowatts (0.5 to 3 HP) at volts, the 1305 drive is operational.
Without parameter adjustments, its application performance needs are frequently managed to meet "out of the box,”. If adjustments in the parameter are needed, it can be easily done by Human Interface Module simply called HIM. The said interface also has big, feedback buttons for programming. Its size is small which has the advantage to bring it in handbags and pockets.
This 1305 drive has a variable frequency with a microcontroller chip that is designed for steady command on induction motors. To change the speed of the motor, the drive generates a 3-phase, PWM, variable frequency output. The output current of the drive varies with output frequency and can be customized to match motor parameters for optimized motor performance.
It also contains a broad variety of adjustable settings that can be adjusted to encounter the needs of many different situations of applications. Simple connections to numerous communication peripherals, which include Remote I/O, RS232/422/485, DeviceNet, and Flex I/O, are possible through standard SCANport communications links. Through the Flex I/O to SCANport communication module, this drive can be connected to ControlNet and other networks. Various devices can also be connected to a 1305 AC drive by the introduction of a SCANport expander.
1305 AC drive has very high torque and fast acceleration with a broad range of speeds. The current limit has a hybrid function that decreases the number of trips during high torque and fast acceleration, deceleration, constant speed operation, and shock loads. There is an IR compensation function that provides high power as it needs. Slip compensation in the 1305 AC drive makes the control fully tight during the change in load. The capabilities of the 1305 AC drive including high torque, rapid acceleration, hybrid current limit, IR compensation, and slip compensation make it so rich in performance.
Features of 1305 AC Drives
The 1305 AC drive offers many features that make it an excellent choice for a variety of industrial applications. Its performance-rich design allows it to produce high torque across a wide speed range, making it suitable for tasks that require fast acceleration and high-power output.
Design Features
Interface/Communications
It has a user-friendly interface equipped with Human Interface Module which has a backlit LCD Display. Many languages, which include English, German, Spanish, Italian, and French, are compatible.
Physical
The 1305 AC drive uses IGBT technology for Intelligent power modules. CE is labeled on all relevant European directives. There is Standard IP30 (NEMA Type 1) package. There is selectively configured protection IP42 (NEMA Type-1) or else IP65 (NEMA Type-4/12). The front cover is relied on to enable easier access to the power and control wiring, as well as many built-in safety features.
Control
The control of the 1305 AC drive is configurable for either two or three wired. DC speed input range is 0 – 10 volts. There is a Remote potentiometer input. The analog speed input is 4 – 20 mA. Two programmable outputs are available one relay and one transistor. The analog output range is programmable and ranges from 0 to 10 volts.
Limit for Hybrid Current
Trips occur during shock loads, rapid accelerations, steady speed operations, inherent braking, and the hybrid current limit system. To reduce the risk of trips 1305 AC drive makes use of both system software and hardware control. This setting determines the highest drive current that can be used without current limiting.
The current limiting setting is given below:
- Factory Default 150 % of Drive Rated Current
- Minimum 20 % of Drive Rated Current
- Maximum 150% of Drive Rated Current
Inherent Braking
1305 AC drive's inherent braking offers a quick deceleration time by controlling the deceleration ramp with a patented software-driven regulator. This is useful for a variety of applications. It reduces the need for outside braking resistors. It helps in saving valuable panel space. It reduces installation costs.
Built-in Protective Features
The 1305 AC drive provides motor overload protection. As a motor overload protection system, it is UL-listed, and CSA certified. It is also intended to comply with IEC and VDE motor overload safety requirements. For single-motor applications, no outside overload protection is required. This not only saves panel space but also decreases the total installation cost. It protects from short circuits in the output phases and ground faults throughout the motor start-up. It also provides heat protection due to poor ventilation.
Performance of 1305 AC Drives
The considerable performance of the 1305 AC drive has the greater acceleration of 150% load, a 0.1 sec. acceleration setting, and motor speed feedback that allows for rapid acceleration and more per hourly cycles. The 1305 AC drive has also exceptional torque performance. It can deliver when the machine cycle needs high torque at slow speeds and torque performance can be kept steady across the whole speed range. The shock load is dynamically responded to by the 1305 AC drive. Although when it is subjected to shock loads needed 150 percent torque, the 1305 AC drive operates with full control of both power and speed.
"Trip-Free" Operation
The drive is built with control logic to prevent future annoyance tripping and enhance process efficiency. It controls the ramp rates for acceleration and deceleration to decrease the risk of overloads and overvoltage trips. It limits the output current under intermittent overload conditions to 200% of the drive's maximum output.
Quiet Operation
When compared to traditional bipolar transistors, 1305 AC drives use IGBT technology which is a protected gate bipolar transistor to offer a quick switch of output transistors. The carrier frequency can be changed to 100 Hz intervals to help reduce acoustic noise and mechanical vibration.
Operator Friendly Interface
Human Interface Module (HIM)
The programming buttons of the Human Interface Module (HIM) are similar to computers and have a backlit LCD. The user may swiftly respond to altering process circumstances thanks to alerts that are clear and indicate drive diagnostic information and status. Upon delivery, the drive mounted with HIM will be linked as an adapter and will be visible from the drive's front.
The HIM has both the Display Panel and the Control Panel. The Display Panel is used for programming and viewing the various operating settings. The Control Panel is used to control various drive features. Some HIM functions will be dependent on typically drive parameter settings. Default parameter settings authorize HIM functionality.
Operation of a Human Interface Module (HIM)
Once the drive receives power, the HIM will process through a sequence of displays. The drive name, HIM Identification number, and communication status will then be shown on these screens. The Status Display would also appear once the task is completed. This display shows the drive's status (e.g., "Running,”, “Stopped,” etc.) as well as any faults that could be present (e.g., "Serial Fault," etc.). The Display, Process, or Password Authorization menu can be chosen as the power-on display or menu. If any of the five Display Panel buttons are pressed from this display, "Choose Mode" will appear. Different modes can be selected by pushing the Increment or Decrement buttons.
Troubleshooting and Fault Management
Power Loss Fault, Overvoltage Fault, Overload Fault, Undervoltage Fault, Overheat Fault, Serial Fault, Overcurrent Fault, Open Pot Fault, Power Mode Fault, and sensor fault are all detectable by the 1305 AC drive. It may also identify defects in the control and communication systems of the drive, such as communication issues or parameter setting errors. The drive's built-in diagnostic and protection functions aid in the rapid identification and resolution of issues, resulting in less downtime and higher productivity.
Fault Display
When a failure occurs, drives configured with an HIM will show a notice of short fault on line number 1 of the LCD. The associated fault number is shown on line number 2 of the display.
Fault LED
A fault LED is available on all drives. When such fault LED illuminates, it indicates that a fault situation exists. When the issue is successfully cleared, the LED will turn off.
Diagnostics
Two indicators are given to reflect the status of the drive. When the drive received the power, the DC Bus Charge Indicator illuminates. If it finds any drive fault situation, the LED labeled "Fault Indicator" will light up.
Fixing a Fault
Resetting a fault does not address the underlying cause of the fault situation. Before resetting the fault, remedial action must be conducted. To remove a fault, execute one of the following tasks:
- Cycle the power to the 1305 AC drive.
- Restart the drive by cycling the stop signal.
- Repeat the “Clear Fault” cycle of the parameter.
Accessories
The 1305 AC drive has a variety of accessories available to enhance its performance and functionality. These accessories are given below.
Operator Interface Devices
It includes two devices: Human Interface Module and Graphic Programming Terminal. These two devices provide a comprehensive and flexible control solution.
Port Cables
Four different lengths of cables are 0.33m (1.1 ft.),1m (3.3 ft.),3m (9.8 ft.), and 9m (29.5 ft.).
Port Splitters
This includes two Port Splitter Cables and two Port Splitter Module.
Communication Modules
It consists of Communication Module and Flex I/O Communication Module and Terminal Base.
Computer Interfaces
It has a drive Smart Serial Converter with Serial Flash Cable. The drive is utilized with a Smart Serial Converter (which incorporates SFC). With the SLC Module, Enhanced DeviceNet Module, and ControlNet Module, the serial flash cable is utilized.
Dynamic Brake Kits
This item contributes to the provision of increased AC Dynamic Braking Torque when coupled to a Bulletin 1305 drive.
Line Reactor
Its description is iron Core, Class H insulation, 600V, 115 degrees C rise, 50/60 Hertz, terminal blocks, copper wound, UL, CSA, CE.
Reflected Wave Reduction Device
It is linked to any common motor between the drive and the motor. This offers a quick fix to assist safeguard motors from early failure brought on by reflected wave impulses. Its maximum carrier frequency is 4kHz. Additionally, it includes book-style or stack-style mounts next to the drive. When putting stack-style, the 1204-RWR2-09-C shares the exact footprint as 1305-BA09A. When the installed stack-style, the 1204- RWR2-09-B shares a similar footprint as the other 460 volts 1305 AC drives.
Terminator
It connects to any conventional motor to offer a quick fix for protecting motors from early failure brought on by reflected wave impulses. To make installation simpler, a cable with an inbuilt connector is included. It is positioned close to the motor. Consult the factory if you want to use the system at a carrier frequency higher than 2 kHz.
Isolation Transformer
The description of an isolation transformer is 230V/230V or 460V/460V, Class H insulation, Delta primary/Wye secondary, 150-degree rise, 60 Hertz, ±5 percent taps, (1) N.C. thermostat per coil, aluminum wound, UL, CSA.
CE Conformance
For CE compliance, an EMC filter is needed. A Metal Conduit Plate is also necessary for CE Conformance and may also be utilized in non-CE situations where a more robust conduit termination is required.
Applications
The 1305 AC drive is suitable for a wide range of applications, including conveyors, monorail systems, and packing machines. This 1305 AC drive used in the conveyor system may be used to adjust the speed of the conveyor belt, allowing for accurate material movement. It also enables rapid acceleration and deceleration, which can boost productivity and efficiency. The drive can be used to regulate the movement of trolleys in monorail systems, providing for smooth and accurate operation. Monorails are utilized in situations where an interruption may be extremely costly. The performance-rich design of the 1305 AC drive has earned the trust of commercial customers.
The 1305 AC drive can be used in packaging machines to control the pace of the packaging process, ensuring that materials are packed appropriately and effectively. The 1305 AC drive readily handles load requirements encountered with machinery for food processing, such as packing or bottling lines.
It is also used in a variety of applications in the petrochemical and mining sectors, including different types of pumps, fans, grinders, mixers, and injection molding machines. The 1305 AC drive is utilized in various applications to regulate the speed and torque of the motors that power these machines, allowing for precise and accurate outcomes while mixing, pumping, and grinding materials.